July 14, 2025 2:58 pm

TK Elevator India

Mr. Manish Mehan – MD and CEO,
TK Elevator India

What are the challenges associated with installing elevators and escalators in airport terminals and how do you address these?
Installing elevators and escalators in airport terminals comes with several unique challenges, largely due to the high passenger traffic, complex infrastructure, and strict safety and operational requirements of airports. One of the main challenges is minimizing disruption to ongoing airport operations. Airports must remain fully operational at all times, which means construction and installation activities need to be carefully coordinated to avoid interfering with flight schedules, security, or passenger movement. TK Elevator addresses this by implementing phased installation plans, often working during off-peak hours or even overnight to ensure minimal disruption. This approach ensures that systems can be installed efficiently without affecting the daily functioning of the airport.

Another challenge is the high passenger flow and space constraints within airport terminals. Airports are designed to accommodate large volumes of passengers, many of whom are carrying luggage, which makes finding space for elevators and escalators a challenge. Additionally, the systems need to be able to handle significant traffic while providing quick and smooth transportation. TK Elevator tackles this challenge by using advanced design techniques, such as Building Information Modeling (BIM) for strategic products, which helps to plan the optimal placement of vertical transportation systems and simulate passenger flow. This technology ensures the systems fit within available spaces while supporting high-traffic demands.

Compliance with safety regulations is another critical challenge. Airports must meet rigorous international safety standards, including fire safety, accessibility, and emergency evacuation requirements. TK Elevator ensures compliance by designing systems with fire-resistant materials, emergency communication systems, and backup power systems. Additionally, all elevators and escalators meet or exceed the required safety codes, providing an extra layer of security and reliability in these high-risk environments.

Integration with existing infrastructure can be a complex task, as airports often undergo continuous development and expansion. Adding new elevators and escalators to existing systems requires careful coordination with the airport’s infrastructure, including electrical, HVAC, and security systems. TK Elevator addresses this challenge by using modular solutions and ensuring seamless integration with existing systems, often using smart technologies to enable connectivity with airport management systems. This allows for smoother operations and easier troubleshooting or updates.

Finally, accessibility for all users, including those with reduced mobility, is an essential consideration. Airports must ensure that their elevators and escalators cater to a wide range of passengers, including elderly individuals and those with disabilities. TK Elevator ensures that its systems are fully compliant with accessibility standards for individuals with physical disabilities by incorporating inclusive design features such as wide elevator doors for easy wheelchair access, braille buttons for the visually impaired, and voice-activated controls for hands-free operation. These thoughtful solutions are tailored to enhance both safety and convenience, ensuring that every passenger-regardless of ability-can navigate airport terminals and public spaces with ease and dignity.

In sum, TK Elevator addresses the challenges of installing elevators and escalators in airport terminals by combining advanced design technologies, modular solutions, smart connectivity, and a focus on safety and accessibility. This ensures that systems not only meet operational demands but also contribute to the overall efficiency and passenger experience of airport terminals.

How have you successfully coordinated complex mechanical systems in your engineering projects?
TK Elevator has successfully coordinated complex mechanical systems in numerous engineering projects by combining advanced technology, multidisciplinary collaboration, and a deep understanding of vertical transportation in high-demand environments. Our success lies in early-stage integration-right from the design and planning phase-using tools like Building Information Modeling (BIM) to simulate equipment placement, passenger flow, and structural coordination with HVAC, electrical, and fire safety systems. This allows for proactive identification of potential conflicts and seamless integration within the broader building infrastructure.

Cross-functional teams consisting of mechanical, electrical, civil, and digital engineers work closely with architects, contractors, and facility managers to align system requirements and project timelines. In large-scale projects such as airports, hospitals, or skyscrapers, we deploy prefabricated components and modular systems to accelerate installation while maintaining precision. Real-time communication platforms and project management tools ensure all stakeholders are aligned, reducing delays and improving on-site efficiency.

Additionally, TK Elevator leverages smart, connected elevator technologies that integrate with a building’s management systems, providing remote diagnostics, predictive maintenance, and centralized control. This digital backbone not only enhances performance but ensures long-term coordination between mechanical systems, user needs, and operational efficiency.

With increasing needs, airports often go in for expansion. What are the challenges associated with installing elevators and escalators during such terminal expansions?
Installing elevators and escalators during airport terminal expansions presents distinct challenges due to the complexity of working in active, high-security environments. One major challenge is maintaining uninterrupted operations. Airports must continue serving passengers during construction, which means installation teams must work around tight schedules, often during nighttime or low-traffic windows, to avoid disrupting passenger flow or airline operations.

Space constraints are another issue, as expansion areas are often adjacent to fully operational terminals. This limits equipment staging, material movement, and safe working zones. Coordinating with multiple contractors and stakeholders-each with their own timelines and requirements-adds further complexity. Effective communication and real-time coordination become essential to align mechanical system installation with overall construction progress.

Safety and security protocols are also heightened during expansions. Work crews must comply with strict access controls, background checks, and safety standards, which can slow down the installation process. Additionally, integrating new elevator and escalator systems with existing infrastructure-both physically and digitally-can be challenging. Differences in building design, technology platforms, and alignment of control systems require careful engineering to ensure seamless operation.

Finally, passenger expectations remain high even during construction. Elevators and escalators must be operational, safe, and accessible at all times, requiring temporary installations or rerouting that add to logistical complexity. TK Elevator addresses these challenges with detailed planning, modular solutions, smart digital tools, and close collaboration with airport authorities to ensure smooth, phased execution with minimal disruption.

How are your airport elevator and escalator solutions tailored to ensure energy efficiency?
TK Elevator’s airport elevator and escalator solutions are carefully tailored to ensure energy efficiency, aligning with the growing need for sustainable infrastructure in aviation hubs. One of the key features is the use of regenerative drive technology, which allows elevators to convert excess energy generated during braking or downward movement into reusable electricity. This recovered energy is fed back into the building’s power grid, significantly reducing overall power consumption. In addition, TK Elevator employs high-efficiency, gearless traction motors and variable frequency drives that optimize energy use while ensuring smooth and reliable performance, even under the high passenger volumes typical in airports.

To further enhance efficiency, TK Elevator systems incorporate smart power management. Elevators and escalators can enter standby or low-power modes during periods of low usage. For example, escalators may slow down or pause when not in use, while elevator cabin lighting and ventilation systems are automatically dimmed or shut off when idle. LED lighting further contributes to reduced energy usage, while occupancy sensors ensure these features are only active when needed.

Moreover, TK Elevator prioritizes the use of lightweight, recyclable materials in its designs, reducing the load on systems and the energy required to operate them. This commitment to sustainability is reinforced by digital platforms like MAX, which provide real-time monitoring and predictive maintenance. These plat-forms optimize equipment performance and passenger traffic flow, minimizing unnecessary stops and improving operational efficiency. Through these combined efforts, TK Elevator delivers mobility solutions that not only meet the demanding requirements of airport environments but also support long-term environmental and cost-saving goals.

What technologies have you integrated in your elevators in order to ensure their smooth functioning?
TK Elevator has integrated a range of advanced technologies into its elevators to ensure smooth, reliable, and efficient functioning, especially in high-demand environments like airports, commercial buildings, and hospitals. At the core of this is gearless traction technology, which offers quiet, vibration-free operation with high energy efficiency and precision control. These motors, combined with variable voltage variable frequency drives (V3FDs), provide smooth acceleration and deceleration, reducing wear and enhancing passenger comfort.

To ensure consistent performance and minimize downtime, TK Elevator utilizes its proprietary MAX digital platform, a cloud-based predictive maintenance solution. MAX continuously monitors elevator performance in real time, analyzes usage patterns, and predicts potential issues before they lead to breakdowns. This proactive approach enables timely servicing and significantly enhances system reliability.
Additionally, TK Elevator’s AGILE Destination Selection Control (DSC) offers a smart and efficient solution. By grouping passengers according to their destination floors, it reduces wait and travel times, while improving traffic flow and energy efficiency. Moreover, advanced sensors and controllers optimize door operations, load

TK Elevator India
Web : www.tkelevator.com/in-en

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