CLOOS India: Powering the Future of Railway Manufacturing Through Advanced Welding Automation

Railway manufacturing demands the highest level of precision, reliability, and innovation. At CLOOS India, we are committed to supporting this journey with advanced welding automation solutions, combining global German technology with local application expertise. The successful commissioning of the CLOOS APEX System is a testament to our capability to deliver complete solutions that enhance productivity and quality for our customers.

The railway industry is witnessing a significant transformation driven by the need for higher productivity, superior quality, and advanced manufacturing technologies. As railway manufacturers move towards smarter and more efficient production systems, CLOOS continues to play a key role by delivering innovative robotic welding solutions designed specifically for safety-critical railway applications. With decades of global experience in railway manufacturing, CLOOS has established itself as a trusted technology partner for welding applications such as bogie frames, side frames, structural assemblies, and heavy fabrication components. The company’s unique strength lies in its “One Source” philosophy, where welding machines, robotic systems, software, automation, and process technology are developed together to provide a complete and reliable welding ecosystem.
CLOOS combines German engineering excellence with deep application expertise to support railway manufac-turers in achieving consistent weld quality, improved productivity, and long-term operational reliability. Advanced technologies such as robotic welding automation, offline programming, seam tracking solutions, digital monitoring, and intelligent welding processes enable manufacturers to overcome complex welding challenges while maintaining high standards of precision.

A recent milestone in CLOOS India’s journey has been the successful commissioning of the advanced CLOOS APEX System, demonstrating the company’s capability to deliver complete automation solutions from concept development and simulation to installation, programming, commi-ssioning, and production support.

The successful implementation of the APEX System reflects CLOOS’s commit-ment to bringing next-generation welding technology to India’s railway manufacturing sector. Designed for demanding industrial applications, the system provides enhanced process stability, flexibility, and efficiency, helping customers achieve higher production performance with repeatable welding results.

For railway applications such as LHB bogie and side frame manufacturing, CLOOS brings extensive practical welding experience combined with advanced simulation and engineering capabilities. Technologies like Tandem welding provide higher deposition rates and optimized productivity, while intelligent automation ensures reliable weld quality even for complex geometries and critical components.

Welding Excellence from a Single Source – That’s the CLOOS Advantage. ALL FROM A SINGLE SOURCE

Non-repetitive jobs? No problem. With CLOOS RoboPlan, offline programming ensures real-time excellence in robotic welding.

How CLOOS can help:C-Gate is CLOOS’ advanced digitalization platform that connects welding systems to a central hub, enabling real-time data acquisition, analysis, and process monitoring. From arc stability to cycle time, every parameter is tracked, visualized, and stored. Manufacturers can instantly identify deviations, optimise welding programs, and ensure every joint meets strict quality standards – all while maintaining full production transparency.

Complementing this is RoboPlan, CLOOS’ offline programming solution that enables complete robot programming away from the shop floor. Engineers can import CAD models, simulate welding sequences, optimise torch angles, and generate executable
programs without interrupting production. This drastically reduces downtime, eliminates trial-anderror programming, and ensures that when robots start welding, they do it right the first time

Continuing its commitment towards innovation and knowledge sharing in the railway sector, CLOOS will showcase its advanced welding solutions at major industry platforms in 2026. CLOOS India will participate as an Exhibiting Partner at the 6th RailTrans Expo 2026, scheduled on 3rd & 4th July 2026 at Bharat Mandapam, New Delhi, where railway and mobility industry stakeholders will come together to explore future technologies and solutions.

Further strengthening its presence in the railway ecosystem, CLOOS will also participate at the Rail Analysis Expo 2026 from 22nd to 24th July 2026 at Bharat Mandapam, New Delhi, presenting its expertise in robotic welding, automa-tion, and advanced manufacturing solutions for the rail and metro sector.

Beyond technology supply, CLOOS focuses on building long-term partner-ships through engineering support, application development, training, and lifecycle assistance. With successful projects, innovative solutions, and continuous investment in advanced welding technologies, CLOOS India continues to contribute towards the modernization of railway manufacturing.

Cloos India Welding Technology Pvt. Ltd.
Plot no. A 39, h – block, midc pimpri,
Pimpri chinchwad, Pune, MH– 411018
Mob : 7003545907 / 9168383939
Email : contact@cloos.in
Web : www.cloos.in