Aluminium Extrusion Dies – Our Strengths and Capabilities

Aluminium extrusion dies play a crucial role in shaping high-quality aluminium profiles for diverse industrial applications. The performance of these dies depends on the quality of steel used, the design and manufacturing process, the expertise of the manpower involved, and the precision of finishing. At our facility, we focus on every aspect of die manufacturing to ensure maximum success rate, long die life, and consistent performance. Below are the highlights of our strengths:

Quality of Steel
We use high-grade H13 die steel, which is globally recognized for its toughness, heat resistance, and wear resistance. The selection of premium steel ensures that the dies can withstand high pressure and temperature during extrusion. As a result, customers get reliable dies with consistent performance and long service life.

Manufacturing Facilities
Our die shop is equipped with state-of-the-art machines to achieve high accuracy and consistency. The facilities include:

• CNC Lathe machines for precision turning.
• VMC (Vertical Machining Centers) for high-speed and accurate milling.
• EDM Electrode machines for creating complex cavity profiles.
• EDM Wirecut machines for fine and sharp cuts.

These advanced facilities ensure that every die is manufactured to the highest standards, reducing chances of defects and ensuring repeatability.

Skilled Manpower
More than 50% of our workforce consists of highly experienced professionals with years of hands-on expertise in die design and manufacturing. Their technical knowledge, combined with modern equipment, ensures that each die is crafted with perfection. Skilled engineers and operators continuously monitor processes to maintain quality at every stage.

Die Success Rate
We take pride in achieving a 98% success rate in die performance. This high success rate is a direct result of our focus on raw material quality, design accuracy, precision machining, and heat treatment processes. Customers can rely on our dies for consistent and trouble-free extrusion operations.

Design Facilities
Our in-house design team uses advanced CAD/CAM software to design extrusion dies. These tools help engineers simulate extrusion flow, optimize die designs, and ensure accuracy before production. This minimizes trial errors, reduces rework, and ensures faster delivery to customers.

Manufacturing Accuracy
We maintain 99.9% accuracy in die manufacturing, thanks to modern machines, advanced measuring instruments, and strict quality checks. This accuracy ensures that aluminium profiles match exact customer specifications, resulting in high-quality finished products.

Heat Treatment Facility
All dies undergo vacuum heat treatment, which provides uniform hardness and prevents distortion. This process improves die strength, wear resistance, and thermal stability, ensuring a longer life span under high extrusion loads.

Die Finishing Quality
We deliver dies with 99.9% finishing quality. Each die undergoes polishing and inspection to ensure smooth flow of aluminium during extrusion. Superior finishing reduces friction, minimizes material sticking, and improves surface finish of the extruded profile.

Assurance on Die Life
On average, our extrusion dies have an expected die life of 5 tons, depending on the extrusion process and alloy used. With proper maintenance, many dies exceed this benchmark, offering excellent value for money to our customers.

Die Trial Success Rate
We ensure that 98% of die trials are successful on the first attempt. This reduces downtime, saves production costs, and enables faster time-to-market for customers. Our trial success is supported by accurate design, precision machining, and skilled manpower.

Research & Development
We continuously invest in R&D for die design improvements. By studying extrusion flow, die wear patterns, and customer feedback, we upgrade our designs to enhance performance and reduce cycle times.

Order Tracking
To enhance customer convenience, we have also introduced a real-time online tracking system. With just a single click, customers can check the status of their order anytime, anywhere—right from manufacturing to the moment it reaches their doorstep. This transparent tracking helps them plan their production schedules efficiently and ensures complete confidence in our delivery process.

Quality Control
Each die undergoes strict inspection at multiple stages—steel quality check, dimensional verification, hardness testing, and trial runs. This ensures zero-compromise on quality.

Customer Support
We provide technical support for die handling, maintenance, and extrusion process optimization. Our team works closely with customers to resolve issues quickly and improve overall productivity.

Timely Delivery
We understand the importance of time in the aluminium industry. Our efficient manufacturing process and strong workforce allow us to deliver dies within committed timelines without compromising quality.

Conclusion:

With high-grade H13 steel, advanced manufacturing facilities, skilled manpower, precision machining, and robust quality systems, we deliver aluminium extrusion dies that guarantee performance, accuracy, and long life. Our proven 98% success rate, 99.9% accuracy, and 5-ton average die life make us a trusted partner for industries relying on aluminium extrusion.

By combining innovation, experience, and technology, we ensure that every die we manufacture adds value to our customer’s production line and helps them stay ahead in today’s competitive market.

GTALMAX Dies and Tooling India Pvt Ltd
Tel : 040-4221157509849022899
Web : www.gtalmaxindia.com