Propel’s loT Revolution in the Crushing and Screening Industry

In the contemporary landscape of the crushing and screening industry, companies face signifi-cant challenges in maintaining productivity and operational efficiency. The shortage of skilled manpower for both operations and maintenance, combined with the need for consistent quality service, has led to a decline in the overall equipment effectiveness (OEE) of machinery. This decline inevitably increases operating costs, a common issue encountered by nearly all customers. Recognizing these challenges, Propel Industries has developed an innovative technology product to address these concerns effectively.
Propel Industries has launched the PROLIVE app, an IoT-based solution available on Google Play Store and Apple App Store. The IoT device, installed on the machinery, collects critical data at regular intervals and transmits it to a cloud server. Through cloud computing, this data becomes accessible to customers in real-time, allowing them to monitor their equipment from anywhere. This real-time data, along with consolidated reports, empowers customers to understand the health and operational efficiency of their machines comprehen-sively. Key performance indicators such as machine live status, daily run hours, and utilization percentages are readily available. Real-time alerts for service overdues provide critical insights into machine health, enabling proactive maintenance.

Benefits of the PROLIVE App
Enhanced Monitoring and Performance Tracking:
- Customers can visualize machine utilization and performance data daily, weekly, or monthly
- The app allows for comparison of planned versus actual performance
- Detailed machine loading patterns up to the last minute help verify and optimize operational efficiency.
Proactive Maintenance and Service Management
- Service overdue alerts and live machine alerts assist in assessing machine conditions.
- Customers can plan preventive mainte-nance to avoid major breakdowns.
- If issues arise, customers can easily contact Propel service engineers through the app, who can provide guidance or schedule a visit if necessary.
Efficient Service Engineer Support
- Service engineers benefit from the data available on the app, allowing them to prepare adequately before site visits.
- This preparation ensures issues are resolved quickly and efficiently, minimizing downtime.
Propel customers have highlighted the significant advantages of using the PROLIVE app. The application has proven invaluable in monitoring the daily running and idle hours of machines. Customers can review machine power trends over the past 24 hours to understand loading and material feeding patterns. By keeping an eye on the machine’s live key parameters and lubrication system, they can ensure optimal performance and maintenance. As a result, the productivity of plants has increased by 10% to 12%.
Propel Industries’ PROLIVE app is a game-changer in the crushing and screening industry, offering a robust solution to improve productivity, enhance operational efficiency, and reduce costs. By leveraging IoT technology, Propel enables customers to maintain their equipment proactively, ensuring consistent quality and perfor-mance. The successful results exemplify the potential benefits of integrating the PROLIVE app into daily operations. Propel Industries continues to drive innovation, setting new standards in the industry.
Propel Industries Private Limited
Web : www.propelind.com